At present, the national double-control power and production limit, the prices of water, electricity, steam and other energy sources have risen (the unit price of steam in some areas has increased from 140 yuan/ton to 280 yuan/ton), and auxiliary materials (liquid caustic soda has increased from 670 yuan/ton to 1,780 yuan/ton). / ton), packaging materials, shipping (the unit price of liquid caustic soda increased by 3 times) prices soared. The manufacturing industry has encountered a cold winter, and the operating pressure of enterprises has greatly increased. At present, the common aspiration of many manufacturing enterprises is to survive first. We all know that "the big river has no water and the small river is dry". Only with the steady development of the company can the income of employees be guaranteed.
In the face of the severe situation, in fact, each of us can do something to do well in our own affairs and the things around us, through refined management to achieve energy conservation and consumption reduction, reduce production costs, and improve the enterprise's ability to resist risks. "A grass (seaweed), a drop of water, a kilowatt-hour of electricity, a wisp of gas (steam), a screw", etc., all around us, in our share, actually have a lot of things to do.
1. Less waste of "one grass (seaweed)" (the unit price of seaweed to China is 2,450 US dollars / ton, which is equivalent to about 15,500 yuan / ton):
Seaweed scattered on the roadside and workshop;
Diffuse cans such as turbid glue;
Diaphragm running glue, sink glue, floor glue;
The particles fall to the ground during the film granulation process;
Particle carbonization during fluid bed drying;
Dry particles are scattered during drying;
The powder in the fluidized bed exhaust bucket is not recovered in time, and the powder runs away;
Powder in the process of crushing and packaging.
How many similar phenomena are there?
All kinds of costs from seaweed to making powder have already occurred, everyone's labor has been paid, and it is a pity to run away.
2. Less waste of "one drop of water" (every 1 ton of wastewater is generated, it needs to consume 3.8-4 kWh of electricity, and the treatment cost of one ton of wastewater is 10-11 yuan):
1. More random flushing with water and excessive flushing (water pressure, large flow, small water saving, just flushing);
2. Poor management, flushing with a lot of water after slow material and leakage, waste of water will increase repeated labor;
3. Some pumps, pulverizers and other mechanical seals are equipped with cooling water, but it is a common phenomenon that the water is not turned off when the machine is shut down;
4. Leakage points and water leakage in pipes and valves.
5. How many similar phenomena are there?
3. Less waste of "one degree of electricity":
1. Permanent lights in offices, production workshops, and public areas (turn on the lights during the day, and turn on the lights when no one is there);
2. In the case of low output, if one more workshop is opened without centralized production, there will be an additional waste of public electricity, such as cooling fans, ventilation, lighting, etc. to waste electricity;
3. In the case of low production capacity, the use of equipment is not concentrated, and one more mixer and one more pump will be turned on, resulting in waste of electricity;
4. There are many leaks in the compressed air pipeline diaphragm backflushing, drying equipment air cushion pipeline, cylinder pipeline, air seal pipeline, etc., and there is a lot of waste of electricity.
5. There is a lot of idling of the equipment. When there is no water in the drainage pump tank, the fluidized bed of the waste heat recovery circulating pump for drying is stopped but the pump is idling;
6. The film press has high moisture, long drying time and high unit power consumption;
7. The sewage from some workshops is sent to the sewage station, and after several upgrades, electricity is wasted;
8. The glue, film, particles, etc. that have been filtered, have to go back to the previous way to cook glue for various reasons, and pump it back and forth repeatedly, wasting electricity.
9. How many similar phenomena are there?
4. Less waste of "a wisp of steam";
Steam leaking from the steam pipe;
The heat exchange air of the drying equipment leaks, and the steam escapes;
The main valve & trap of the drying equipment leaks steam,;
When the steam equipment is shut down, the main valve of the equipment is not closed;
Films have high moisture content and waste steam when drying.
How many similar phenomena are there?
5. Less waste of "one screw"
There are many new screws and nuts scattered on the site after the maintenance of machinery and equipment;
After an installation project is completed, a lot of materials are scattered on the site and around;
During the operation of the equipment, the screws and nuts are loose and fall off, and there are many scattered;
How many similar phenomena are there?
The above-mentioned waste is all around us, and even caused by us. In fact, it is very easy to reduce and eliminate these wastes. The key is to have a sense of responsibility and a sense of responsibility. We look forward to working together, paying attention to the waste around us and eliminating the waste around us. In our surroundings, many companies are renting their factories, and it is conceivable to imagine the current operating pressure. Most of our workers have married and established their own businesses and are responsible for supporting their families. Let us turn pressure into motivation and tap our potential through lean management. Based on the "five ones", we should start from the waste around us and save "one tree". Grass (seaweed), one kilowatt-hour of electricity, one drop of water, one wisp of steam, and one screw", let's do valuable work for the company, the family, and ourselves!
The company is planning to discover the bright spots around us and launch monthly evaluation activities such as "the most concerned employees" and "the most powerful teams", giving material and spiritual incentives, dividing grains, and sharing value with contributors (individuals and teams).
Let's move forward together!